ZChSnSb11-6在镀锡合金钢表面扩散连接分析
Study on interface diffusion bonding of ZChSnSb11-6 alloy and tin plating steel
-
摘要: 在原子扩散理论分析基础上,通过热浸镀锡作为扩散过渡层的方法制备了高强界面的ZChSnSb11-6/30CrMnSi复合材料.采用扫描电子显微镜(SEM),能谱仪(EDS)表征了ZChSnSb11-6在热浸镀锌30CrMnSi钢表面形成的界面过渡区形貌及其元素分布,并对界面硬度和结合强度进行了表征.结果表明,通过热浸镀锡作为中间层的方法可以制备出巴氏合金/钢双金属复合材料;30CrMnSi钢基体与中间层金属锡形成一层互相扩散的过渡区,厚度随镀锡温度的升高而显著增加;过渡区硬度明显高于两侧基体;界面结合强度随镀锡温度的升高逐渐上升,在900℃时结合强度达到60.6 MPa.Abstract: In the paper, on the basis of the theory of atomic diffusion, ZChSnSb11-6/30CrMnSi bimetal composite material was prepared by means of hot dipping tin plating as intermediate transition layer. The transition zone morphology and element distribution of ZChSnSb11-6/30CrMnSi bimetallic material were characterized by a scanning electron microscope (SEM) equipped with an energy disperse spectroscopy (EDS). Also, the hardness and interface bonding strength were tested. The research results prove the functionality and availability of the method using the hot dipping tin to attach the ZChSnSb11-6 with 30CrMnSi. There is a transition area generated by the diffusion between the steel substrate and the middle layer tin, and the thickness of the transition area increases significantly with the increasing of tin plating temperature. Besides, the hardness of transition zone is significantly higher than both sides of the substrate. Interface bonding strength increased with the increasing of tin plating temperature, and peaks arrived to 60.6 MPa at 900℃.
-
Keywords:
- ZChSnSb11-6 /
- composite material /
- interface /
- hot dipping
-
-
[1] 秦卓, 赵子文, 魏海东, 等. 巴氏合金的研究进展及制备技术[J]. 热加工工艺, 2015, 45(18):10. Qin Zhuo, Zhao Ziwen, Wei Haidong, et al. Research progress and preparation techniques of babbitt metal[J]. Hot Working Technology, 2015, 45(18):10. [2] 张胜全, 张博, 王一纯, 等. 钎焊温度对锡基巴氏合金/钢基体过渡层组织的影响[J]. 特种铸造及有色合金, 2016, 36(7):694-699. Zhang Shengquan, Zhang Bo, Wang Yichun, et al. Effect of brazing temperature on the transition layer microstructure of steel and Sn based babbit metal[J]. Special-cast and Non-ferrous Alloys, 2016, 36(7):694-699. [3] 魏伟, 史庆南. 铜/钢双金属板异步轧制复合机理研究[J]. 稀有金属, 2001, 25(4):307-310. Wei Wei, Shi Qingnan. Bonding mechanism of Cu/steel clad sheet in asymmetrical rolling of bimetal[J]. Chinese Journal of Rare Metals, 2001, 25(4):307-310.[DOI: 10.3969/j.issn.0258-7076.2001.04.016] [4] 王征, 刘平, 刘新宽, 等. 铜热浸镀铝的组织与性能[J]. 稀有金属, 2015, 39(10):955-959. Wang Zheng, Liu Ping, Liu Xinkuan, et al. Microstructure and performance of hot-dip aluminizing coating of copper[J]. Chinese Journal of Rare Metals, 2015, 39(10):955-959. [5] Hu Y, Chen Y Q, Li L, et al. Microstructure and properties of Al/Cu bimetal in liquid-solid compound casting process[J]. Transactions of Nonferrous Metals Society of China. 2016, 26(6):1555-1559.[DOI: 10.1016/S1003-6326(16)64261-9] [6] Gao X J, Jiang Z Y, Wei D B, et al. Effects of temperature and strain rate on microstructure and mechanical properties of high chromium cast iron/low carbon steel bimetal prepared by hot diffusion-compression bonding[J]. Materials & Design, 2014, 63:650-654. [7] 傅献彩, 沈文霞, 姚天扬. 物理化学(下册)[M]. 北京:高等教育出版社, 2005. [8] 李海斌, 王建梅, 黄庆学. 铁和液体锡反应的动力学研究[J]. 太原科技大学学报, 2008, 29(5):369-372. Li Haibin, Wang Jianmei, Huang Qingxue. Kinectics study on reaction of Iron and molten Tin[J]. Journal of Taiyuan University of Science and Technology, 2008, 29(5):369-372.[DOI: 10.3969/j.issn.1673-2057.2008.05.010] [9] 王焜, 陆文聪, 陈念贻, 等. 铁和液体锡相互作用的研究[J]. 上海金属, 2004, 26(3):23-26. Wang Kun, Lu Wencong, Chen Nianyi, et al. Interaction between iron and molten tin[J]. Shanghai Metals, 2004, 26(3):23-26.[DOI: 10.3969/j.issn.1001-7208.2004.03.006] [10] 王怀建, 白莉, 赵柏森. 温度对不锈钢扩散连接的影响[J]. 电焊机, 2013, 43(7):92-95. Wang Huaijian, Bai Li, Zhao Baisen. Study on influence of temperature for diffusion bonding of stainless steel(304L) with Nb interlayer[J]. Electric Welding Machine, 2013, 43(7):92-95. -
期刊类型引用(10)
1. 喻红梅,周红梅,王钰寒,史舒驿茗,胡刘欢,罗元祺,邵甄胰,刘海琼,谭洪涛. 低合金高强钢焊丝熔滴过渡形态及飞溅分析研究. 成都工业学院学报. 2024(03): 10-14 . 百度学术
2. 杨东青,谢高齐,郭顺,彭勇,王克鸿,黄俊. 排列角度对高氮钢双丝GMAW熔滴过渡行为及成形特性的影响. 机械工程学报. 2024(16): 171-179 . 百度学术
3. 马立,范霁康,从保强,杨东青,彭勇,王克鸿. 高氮钢超音频脉冲GMA增材制造熔滴过渡特性. 兵工学报. 2024(10): 3686-3695 . 百度学术
4. 张建,李涛,林红霞,杨东青,方辉,范霁康,王克鸿. 焊丝成分对高氮钢CMT+P焊工艺性的影响. 兵工学报. 2023(03): 792-798 . 百度学术
5. 王星星,田家豪,李帅,方乃文,何鹏,倪增磊,温国栋. 高氮钢连接技术研究进展. 焊接学报. 2023(09): 118-128+136 . 本站查看
6. 霍光瑞,薛钢,贺智涛,牛继承. 高强度奥氏体焊丝脉冲GMAW熔滴爆炸现象分析. 焊接学报. 2022(01): 107-112+120 . 本站查看
7. 杨炙坤,宁凯,钟淳亮,李星燃,刘凤德,张宏. 高氮钢复合焊接焊缝氮含量与接头性能研究. 应用激光. 2022(04): 1-6 . 百度学术
8. 黄雅馨,孙明辉,乔雷,马青军,韦晨,武鹏博,孙徕博. 节镍型中/高氮奥氏体不锈钢焊接研究进展. 金属加工(热加工). 2022(12): 17-23 . 百度学术
9. 梁裕,高金良,冯和永,王长顺,刘平礼. 新型高氮不锈钢用绞股焊丝. 新技术新工艺. 2020(04): 12-16 . 百度学术
10. 明珠,王克鸿,王伟,范成磊,王有祁. 焊丝含氮量及焊接电流对高氮钢焊缝组织和性能影响. 焊接学报. 2019(01): 104-108+165-166 . 本站查看
其他类型引用(9)
计量
- 文章访问数: 687
- HTML全文浏览量: 5
- PDF下载量: 71
- 被引次数: 19