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超声冲击复合电火花熔凝处理改善DH36表面性能

Investigation of ultrasonic impact with electro-spark melting treatment on surface modification of DH36 steel

  • 摘要: 采用超声冲击复合电火花局部熔凝技术对DH36表面进行处理,将所获得的试样表面与超声冲击处理表面进行了对比研究. 结果表明,相对于超声冲击处理试样,超声冲击复合电火花熔凝处理后试样塑性变形区厚度大幅增加,表面形成约25 μm厚的细晶熔凝组织;表面硬度提高65.1%,硬化层深度约为55 μm,表面粗糙度降低79.6%;处理后试样体积磨损量减小且其磨损失效机制为粘着磨损. 超声冲击复合电火花熔凝后试样表面硬度、耐磨性提高,并改善表面粗糙度,表面处理效果优于超声冲击处理.

     

    Abstract: The DH36 steel was conducted surface treatment by the UIEMT (ultrasonic impact with electro-spark melting treatment). And the contrastive study of surface properties was also carried out between the UIEMT treated sample and UIT (ultrasonic impact treatment) treated sample. Compared with the UIT treated sample, the results indicated that the thickness of surface plastic deformation layer of the UIEMT-treat sample was increased and a fine grain microstructure with a depth of about 25 μm was formed in the surface. The surface hardness increased by 65.1%. The hardened case depth was up to 55 μm, and the surface roughness reduced by 79.6%. The wear volume loss reduced and the wear failure mechanism presented adhesive wear for UIEMT treated sample. Compared with UIT treatment, the surface hardness, wear resistance and surface roughness of the samples treated by UIEMT further improved.

     

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