高级检索

多束流电子束薄板焊接应力变形数值模拟

黄业文1,刘方军1,许海鹰2,张伟1,李平林1

黄业文1,刘方军1,许海鹰2,张伟1,李平林1. 多束流电子束薄板焊接应力变形数值模拟[J]. 焊接学报, 2018, 39(3): 52-56. DOI: 10.12073/j.hjxb.2018390067
引用本文: 黄业文1,刘方军1,许海鹰2,张伟1,李平林1. 多束流电子束薄板焊接应力变形数值模拟[J]. 焊接学报, 2018, 39(3): 52-56. DOI: 10.12073/j.hjxb.2018390067
HUANG Yewen1, LIU Fangjun1, XU Haiying2, ZHANG Wei1, LI Pinglin1. Numerical simulation of thin plates on welding stress and distortion of EBW with multi-beam[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(3): 52-56. DOI: 10.12073/j.hjxb.2018390067
Citation: HUANG Yewen1, LIU Fangjun1, XU Haiying2, ZHANG Wei1, LI Pinglin1. Numerical simulation of thin plates on welding stress and distortion of EBW with multi-beam[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2018, 39(3): 52-56. DOI: 10.12073/j.hjxb.2018390067

多束流电子束薄板焊接应力变形数值模拟

Numerical simulation of thin plates on welding stress and distortion of EBW with multi-beam

  • 摘要: 为了减小薄板结构的焊接变形,基于电子束高频偏转扫描技术在焊缝两侧添加辅助扫描热源实现了多束流电子束焊接及焊前预热. 建立了矩形均匀加热辅助热源模型,采用热弹塑性有限元分析方法对1.5 mm厚304不锈钢薄板进行多束流电子束焊接数值模拟,并进行了试验验证. 结果表明,焊后残余应力和变形的实测结果与模拟结果吻合良好,多束流电子束焊接方法不仅可以改变熔池前方材料的受力状态,而且可以减小熔池形成瞬间熔池前方材料的压应力峰值,有利于减小熔池的前方压缩塑性应变,进而减小薄板结构的焊接变形.
    Abstract: Electron beam welding (EBW) with multi-beam method that employs the main beam for welding and two other beams for pre-heating the material regions simultaneously on both sides of the welding seam from a certain distance was proposed for mitigation of welding distortions of thin plates. The uniform rectangular assistant heating source model was established. The numerical simulation of EBW with multi-beam for 1.5 mm thick 304 stainless steel sheet by the thermo-elastoplastic finite element analysis (FEM) method and corresponding experimental test was carried out. The results showed that the simulation values of welding residual stresses and distortions were accordant with the measured values well. EBW with multi-beam can change the stress state of the materials located in front of the molten pool and reduce the peak value of compressive stress of the same position at the moment of molten pool formation, which can effectively reduce the compressive plastic strain, so as to decrease the welding distortion of thin plate.
  • [1] 刘西霞. 钛合金薄板激光焊接变形控制研究[D]. 长沙: 湖南大学, 2014.[2] 张建勋, 刘 川. 焊接应力变形有限元计算及其工程应用[M]. 北京: 科学出版社, 2015.[3] Vasantharaja P, Vasudevan M, Palanichamy P. Effect of welding processes on the residual stress and distortion in type 316LN stainless steel weld joints[J]. Journal of Manufacturing Processes, 2015, 19: 187-193.[4] Fu Pengfei, Mao Zhiyong, Lin Jian. Temperature field modeling and microstructure analysis of EBW with multi-beam for nearαtitanium alloy[J]. Vacuum, 2014, 102: 54-62.[5] Piotr Lacki, Konrad Adamus, Pawel Wieczorek. Theoretical and experimental analysis of thermo-mechanical phenomena during electron beam welding process[J]. Computational Materials Science, 2014, 94: 17-28.[6] Tolle F, Gumenyuk A, Backhaus A,et al. Welding residual stress reduction by scanning of a defocused beam[J]. Journal of Materials Processing Technology, 2012, 212: 19-26.[7] 尹 昕, 赵海燕, 刘大成,等. 双束电子束焊接温度场的数值模拟[J]. 清华大学学报(自然科学版), 2008, 48(5): 777-780.Yin Xin, Zhao Haiyan, Liu Dacheng,et al. Numerical simulations of temperature fields duriing electron beam welding using the double-beam technique[J]. Journal of Tsinghua University(Science and Technology), 2008, 48(5): 777-780.[8] 李智钟, 周建平, 许 燕, 等. 基于Sysweld的T形管焊接件温度及应力应变场数值模拟分析[J]. 焊接学报, 2016, 37(4): 77-81.Li Zhizhong, Zhou Jianping, Xu Yan,et al. Numerical simulation analysis on T-shaped pipe weldments temperature and stress-strain field based on Sysweld[J]. Transactions of the China Welding Institution, 2016, 37(4): 77-81.[9] Ye Yanhong, Cai Jianpeng,Jiang Xiaohua,et al. Influence of groove type on welding-induced residual stress deformation and width of sensitization region in a SUS304 steel butt welded joint[J]. Advances in Engineering Software, 2015, 86: 39-48.[10] 李 菊. 钛合金低应力无变形焊接过程机理研究[D]. 北京: 北京工业大学, 2004.
  • 期刊类型引用(4)

    1. 李岩,刘琪,李艳彪,张艳峰,田孟良,吴志生. 外部约束对薄壁高温合金尾喷管焊接变形的影响. 材料热处理学报. 2023(08): 175-185 . 百度学术
    2. 张景祺,林健,雷永平,肖荣诗,李龙,宋征. 栅格结构激光焊接失稳有限元分析. 航空制造技术. 2021(12): 61-69 . 百度学术
    3. 文龙. 钢结构工业厂房构件焊接应力及变形控制措施. 城市住宅. 2020(03): 165-166 . 百度学术
    4. 苏栋栋,王世伟,张昭辉,杨政豫. 难熔金属焊接温度场数值模拟及焊接影响因素研究. 甘肃科学学报. 2020(06): 84-90 . 百度学术

    其他类型引用(11)

计量
  • 文章访问数:  531
  • HTML全文浏览量:  8
  • PDF下载量:  1
  • 被引次数: 15
出版历程
  • 收稿日期:  2016-08-11

目录

    /

    返回文章
    返回