高级检索

含孔洞缺陷焊接接头放电强化及疲劳寿命分析

付宇明, 赵华洋, 杜文连, 李艳芳, 郑丽娟

付宇明, 赵华洋, 杜文连, 李艳芳, 郑丽娟. 含孔洞缺陷焊接接头放电强化及疲劳寿命分析[J]. 焊接学报, 2017, 38(4): 31-34. DOI: 10.12073/j.hjxb.20170407
引用本文: 付宇明, 赵华洋, 杜文连, 李艳芳, 郑丽娟. 含孔洞缺陷焊接接头放电强化及疲劳寿命分析[J]. 焊接学报, 2017, 38(4): 31-34. DOI: 10.12073/j.hjxb.20170407
FU Yuming, ZHAO Huayang, DU Wenlian, LI Yanfang, ZHENG Lijuan. Fatigue life and strengthening research of welded joints with hole defects by using electromagnetic heating[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(4): 31-34. DOI: 10.12073/j.hjxb.20170407
Citation: FU Yuming, ZHAO Huayang, DU Wenlian, LI Yanfang, ZHENG Lijuan. Fatigue life and strengthening research of welded joints with hole defects by using electromagnetic heating[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2017, 38(4): 31-34. DOI: 10.12073/j.hjxb.20170407

含孔洞缺陷焊接接头放电强化及疲劳寿命分析

基金项目: 国家自然科学基金资助项目(51105325);河北省自然科学基金资助项目(E2014203223,E2015203217)

Fatigue life and strengthening research of welded joints with hole defects by using electromagnetic heating

  • 摘要: 针对焊接接头中存在的孔洞等形式的缺陷,利用自制的ZL-2型超强脉冲放电装置对含孔洞缺陷的9CrSi合金工具钢焊接接头进行了电磁热强化试验,并在自制的疲劳试验机上对放电前后焊接接头的疲劳寿命进行了对比分析,从理论上计算了含孔洞缺陷焊接接头放电瞬间的综合应力强度因子.结果表明,放电电压对疲劳寿命的影响存在最优值,在5.5 kV脉冲放电电压作用下,放电后的焊接接头平均疲劳寿命比放电前提高了10%以上,理论计算的电热应力强度因子为负值,削弱了裂纹扩展的驱动力,进而延长了试件的疲劳寿命.
    Abstract: Aiming at the hole defects in the welded joints, by the ZL-2 super pulse discharge generator, the welded joints of 9CrSi steel with hole defects were discharged by electromagnetic heating and the fatigue life were tested before and after discharge by using self-designed fatigue testing machine. The discharging instant stress intensity factors were theoretically calculated. The result shows that there is an optimal discharge voltage for the fatigue life. Under the action of 5.5 kv pulse discharge voltage, the average fatigue life of welded joints after discharge are increased by 10%. The electrothermal stress intensity factor is negative that weaken the crack driving force, thereby extending the fatigue life of the welded joints.
  • [1] 付宇明, 柴 璇, 郑丽娟, 等. 2Cr13焊接构件埋藏裂纹电磁热止裂及力学性能强化[J]. 机械工程学报, 2012, 48(14): 58-63. Fu Yuming, Chai Xuan, Zheng Lijuan, et al. Electromagnetic thermal crack arrest and mechanical properties of 2Cr13 welded components witn spatially embedding cracks[J]. Chinese Journal of Mechanical Engineering, 2012, 48(14): 58-63.
    [2] 郑丽娟, 向 龙, 刘会莹, 等. 异种钢焊接接头脉冲放电强化与力学性能分析[J]. 中国机械工程, 2012, 23(12): 1492-1495. Zheng Lijuan, Xiang Long, Liu Huiying, et al. Puise current dis-charge for strengthening welded joints of dissimilar steel and a-nalysis of mechanical properties[J]. Chinese Journal of Mechanical Engineering, 2012, 23(12): 1492-1495.
    [3] 付宇明, 郑丽娟, 何大川, 等. 45钢焊接接头电磁热强化及力学性能分析[J]. 焊接学报, 2008, 29(5): 5-8. Fu Yuming, Zheng Lijuan, He Dachuan, et al. Strengthening of welded joint of 45 steel by electromagnetic heat effect and mec-hanical its performance analysis[J]. Transactions of the China Welding Institution, 2008, 29(5): 5-8.
    [4] 张洪潮, 于 静, 郝胜智, 等. 电磁场的热效应在再制造毛坯裂纹止裂中的应用[J]. 中国机械工程, 2013, 49(7): 21-28. Zhang Hongchao, Yu Jing, Hao Shengzhi, et al. Application of electromagnetic heat effect on arresting the crack in remanufactu-ring blank[J]. Chinese Journal of Mechanical Engineering, 2013, 49(7): 21-28.
    [5] 郑丽娟, 周红梅, 刘会莹, 等. 含埋藏孔洞缺陷金属构件电磁热止裂强化分析[J]. 中国机械工程, 2012, 11(23): 1285-1288. Zheng Lijuan, Zhou Hongmei, Liu Huiying, et al. Analysis on c-rack arresting and atrengthening of metal structures embedding hole defects using electromagnetic heating[J]. Chinese Journal of Mechanical Engineering, 2012, 11(23): 1285-1288.
    [6] Zhang X Z, Hasebe N. Basic singular thermoelastic solutions for a crack[J]. International Journal of Fracture, 1993, 62(2): 97-118.
    [7] Terada H. Stress intensity factor analysis and fatigue behavior of a crack in the residual stress field of welding[J]. Journal of ASTM International, 2005, 2(5): 107-117.
    [8] 瞿伟廉, 何 杰, 陈 波. 对接焊缝残余应力强度因子对疲劳裂纹扩展的影响[J]. 武汉理工大学学报, 2009, 31(2): 116-119. Qu Weilian, He Jie, Chen Bo. Influences of welding residual st-resses on fatigue crack growth of butt weld plate[J]. Journal of Wuhan University of Technology, 2009, 31(2): 116-119.
    [9] Shi Haifang, Zhang Weiqiang. Effects of electromagnetic stirring on microstructures of solidified aluminum alloys[J]. Transactions of Nofferrous Metals Society of China, 2003, 13(5): 1171-1174.
    [10] 王景鹏, 贺笑春, 王宝全, 等. 脉冲电流作用下40Cr钢淬火残余应力的消除[J]. 材料研究学报, 2007, 11(1): 267-269. Wang Jingpeng, He Xiaochun, Wang Baoquan, et al. Residual stress release in quenched 40Cr steel under electro pulsing[J]. Chinese Journal of Materials Research, 2007, 11(1): 267-269.
    [11] 杨文智. 45#钢试件疲劳损伤电热修复的试验研究[D]. 秦皇岛: 燕山大学, 2011.
  • 期刊类型引用(2)

    1. 田君,戴品强,李小军,王海燕. 稀土对Zn20Sn高温无铅钎料组织与性能的影响. 电子元件与材料. 2017(03): 59-62 . 百度学术
    2. 殷祚炷,孙凤莲. 铜铝钎焊接头腐蚀机理分析. 焊接学报. 2017(10): 121-124+134 . 本站查看

    其他类型引用(2)

计量
  • 文章访问数:  316
  • HTML全文浏览量:  0
  • PDF下载量:  197
  • 被引次数: 4
出版历程
  • 收稿日期:  2015-04-10

目录

    /

    返回文章
    返回