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镁/铜异种金属激光填丝熔钎焊接特性分析

Laser weldingbrazing characteristics of magnesium alloy to copper with AZ91 Mg based filler

  • 摘要: 对T2纯铜板与AZ31B镁合金板以搭接接头形式进行激光填丝熔钎焊试验,研究了等热输入下激光功率对镁/铜界面附近物相结构、分布和接头性能的影响. 结果表明,在适当的焊接工艺参数下可获得成形良好并具一定强度的镁/铜搭接接头,抗剪强度最大可达164.2 MPa,为镁合金母材的64%. 激光功率较低时,镁/铜界面主要为极薄的Mg-Cu共晶组织. 当激光功率较高时,从焊缝侧到铜侧,界面组织为α-Mg+(Mg,Al)2Cu共晶组织/Mg2Cu+Cu2Mg金属间化合物/Mg-Al-Cu三元化合物/Mg2Cu+Cu2Mg金属间化合物;焊缝侧到铜侧,硬度先增大而后突然减小,再缓慢增大,结合面附近达到最大硬度165 HV. 金属间化合物是影响焊接接头性能的主要因素,接头在此处发生脆性断裂.

     

    Abstract: Laser weldingbrazing of AZ31B Mg alloy to T2 pure copper with filler was carried out in a lap configuration. The influence of heat input on microstructure, the phase structure, microhardness and mechanical properties were investigated. The results indicated that joint with good appearance and strength were obtained using proper welding parameters. The maximum shear strength can be 164.2 MPa, which was 64% of the magnesium alloy. When the heat input was low, the thin Mg-Cu eutectic structure was formed at the Mg/Cu interface, while the structure was varied into αMg+(Mg、Al)2Cu eutectic structure/Mg2Cu+Cu2Mg intermetallic compound/Mg-Al-Cu ternary compound/Mg2Cu+Cu2Mg intermetallic compound from fusion zone to Cu side with the increase of heat input. The variation of hardness value from fusion zone to Cu side increased first followed by sharp decrease, and then went up slowly, with the maximum value of 165 HV. The presence of MgCu intermetallic compound near the interface influenced the joint strength, where fracture occurred.

     

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