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铝合金静止轴肩搅拌摩擦焊组织非均质性对接头力学性能的影响

Effect of microstructural inhomogeneity on mechanical properties of stationary shoulder friction stir welded joints for 6061-T6 aluminum alloy

  • 摘要: 对6061-T6铝合金静止轴肩搅拌摩擦焊(stationary shoulder friction stir welded, SSFSW)接头组织非均质性与力学性能的相互影响进行了定量分析. 结果表明,SSFSW焊接接头存在明显的组织非均质性,表现在晶粒尺寸及形状、沉淀相种类及分布形态不同,其中沉淀相析出不同是影响力学性能差异的主要因素. 由于组织非均质性导致紧邻焊核区的热影响区软化严重,其硬度和抗拉强度在接头区域最低,分别为母材的60%和72%,为接头最薄弱部分. 由于沉淀强化和晶粒细化效应,焊核区的强度与塑性最好,而抗拉强度和断后伸长率分别达到母材的88%和215%. 随着与焊核区距离的增加,热影响区抗拉强度和屈服强度逐渐增加,断后伸长率不断降低.

     

    Abstract: The relationship between microstructural inhomogeneity and mechanical properties of the stationary shoulder friction stir welded (SSFSW) joint for 6061-T6 aluminum alloy was investigated. Results show that there is existing obviously microstructural inhomogeneity in the SSFSW joints, which reflected in the different grain size and shape, morphology and distribution of precipitates. It should be noted that the different precipitates is the major factor of the mechanical properties variation. Resulting from the microstructural inhomogeneity, the HAZ which is closed to the NZ was softened seriously, and its hardness and tensile strength were the lowest in the joint, reaching at 60% and 72% of the base metal, respectively. The strength and plasticity of the NZ are the best in the joint because of the precipitation strengthening and finegrain strengthening, and the tensile strength and elongation of the NZ reach at 88% and 215% of base metal, respectively. With the distance from NZ increasing, the ultimate tensile strength and yield strength of microtensile specimens increase, while the elongation of samples decreases.

     

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