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铸钢轧辊亚微米WC-4Co电火花沉积涂层高温性能

High temperature properties of micro-crystalline WC-4Co alloys deposited on cast steel roll by electro-spark deposition

  • 摘要: 用新型电火花沉积设备,把WC-4Co陶瓷硬质合金材料沉积在铸钢轧辊材料上,制备了电火花沉积合金涂层,用SEM和XRD等技术研究了沉积层在300 ℃的高温耐磨性和800 ℃高温氧化100 h后氧化膜形貌、组织结构和高温抗氧化性能.结果表明,沉积层厚度为20~30 μm,沉积层由Fe3W3C,Co3W3C,Si2W和W2C等物相组成.300 ℃高温条件下沉积层的耐磨性比基体提高了3.4倍,300 ℃高温条件下沉积层的磨损机理主要是粘着磨损、疲劳磨损、氧化磨损和磨粒磨损的综合作用.800 ℃高温条件下沉积层氧化100 h后的氧化膜的厚度约为10~20 μm;氧化膜主要由Fe3O4,Fe2O3,W20O58和Si物相组成;800 ℃高温下沉积层抗氧化性能比基体的抗氧化性能提高了2.6倍.细小弥散分布的硬质相提高了沉积层的抗高温磨损性能和抗高温氧化性能.

     

    Abstract: The ceramic cemented carbide WC-4Co alloy was deposited on the surface of cast steel roll by electrospark deposition (ESD) process. The high temperature wearresistance at 300 ℃ in air, and the microstructure, surface morphology and high temperature oxidation resistance at 800 ℃for 100 h in air of the coating were measured by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicate that the thickness of coating was 20~30 μm and the coating consisted of Fe3W3C, Co3W3C, Si2W and Fe2C phases. The coating had better high temperature wear resistance which was 3.4 times higher than that of the cast steel substrate at 300 ℃. The wear mechanism of the coating was adhesion wear, fatigue wear, oxidization wear and abrasive wear at 300 ℃. The thickness of dense oxide film was 10~20 μm for WC-4Co coating at 800 ℃ for 100 h in air and the primary phases in the continuous oxide scales of the coating contained Fe3O4, Fe2O3, W20O58 and Si. The oxidation kinetic curves of the oxide scales followed a similar linear law. The oxidation resistance of WC-4Co alloy coating was 2.6 times higher than that of the substrate. The changes in the oxide nature and fine microstructure played a critical role in increasing the high temperature wear resistance and high temperature oxidation resistance of the coating.

     

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