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桥梁钢板Q500qE焊接粗晶区相变及接头性能

Phase transformation of CGHAZ and properties of welded joint of Q500qE heavy steel plate for bridges

  • 摘要: 测试了60 mm厚TMCP桥梁钢板Q500qE模拟焊接粗晶区奥氏体连续冷却相变曲线;使用自动埋弧焊机对试验钢板进行双面多层多道对接焊试验,采用扫描电镜、示波冲击试验、电子背散射衍射等技术,研究了焊接接头的组织与性能.结果表明,随着焊接热输入量的增大,相变温度升高;焊接热输入E≤50 kJ/cm时,焊接接头具有良好的组织与力学性能;粗晶区的组织以板条贝氏体为主,大角度晶界分数为51.8%;焊接接头拉伸断裂位置位于母材,焊缝区及焊接热影响区的显微硬度值均高于母材,未出现焊接软化和粗晶区脆化现象.

     

    Abstract: Heavy steel plate for bridges with maximum thickness of 60mm and yield-strength larger than 500 MPa was produced by thermomechanically controlled process (TMCP). Continuous cooling transformation in the simulated heat-affected zone was investigated. The test steel was multi-pass butt welded using automatic submerged arc welding machine. The microstructure and mechanical properties of welded joint was investigated via scanning electron microscopy, electron backscatter diffraction (EBSD) and instrumented impact testing. The results show that the phase transition temperature increased with the increase of heat input. When the heat input was smaller than 50 kJ/cm, the microstructure of the coarse grained heat-affected zone (CGHAZ) was mainly lath-like Bainite (LB), which has strong impediment to crack propagate due to high fraction of large-angle grain boundaries (51.8%). Excellent combination of strength and toughness was achieved in the welded joint when the heat input was smaller than 50 kJ/cm. The micro hardness of the weld metal and heat-affected zone were higher than that of base metal. The weld metal, fusion line and CGHAZ have different crack propagation energies, which resulted in different low temperature impact performances.

     

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