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基于趋势分解与多尺度表征的系泊链闪光对焊异常检测方法

An anomaly detection method for mooring chain flash butt welding based on trend decomposition and multi-scale representation

  • 摘要: 闪光对焊是系泊链制造中最核心的工序,其过程同时涉及电、热、力及冶金耦合作用,具有强非平稳性、多阶段工艺演化以及多变量强耦合等特点,现有方法难以有效在线识别闪光对焊过程的异常.针对该问题,文中提出一种基于HP滤波分解与趋势支路Mamba增强的多尺度Transformer异常检测方法(TD-Mamba).首先,利用HP分解将系泊链闪光对焊过程中采集的原始多元时序信号解耦为反映预热循环、连续闪光及顶锻响应等阶段演化规律的趋势项,以及表征电流尖峰、位置抖动和压力突变等局部扰动的残差项;其次,在趋势支路引入Mamba状态空间模块,增强对闪光对焊阶段演化和位移趋势变化等长程依赖的建模能力,残差支路采用多尺度Transformer捕捉短时异常与跨阶段关联特征;最后,通过多视角特征分布的KL散度构造无监督异常分数.试验结果表明,TD-Mamba方法在自建系泊链闪光对焊数据集上取得92.7%的精确率、100.0%的召回率和96.2%的F1分数,并在多数公开时序数据集上优于现有主流方法,尤其对长期趋势异常具有较高的检测灵敏度与稳定性.

     

    Abstract: Flash butt welding is the most critical process in mooring chain manufacturing. Its process simultaneously involves coupled interactions of electricity, heat, mechanics, and metallurgy, exhibiting strong non-stationarity, multi-stage process evolution, and strong multivariate coupling. Existing methods struggle to effectively identify anomalies in the flash butt welding process online. To address this issue, a multi-scale Transformer anomaly detection method based on HP filter decomposition and trend-branch Mamba enhancement (namely, TD-Mamba) was proposed. First, HP decomposition was used to decouple the raw multivariate time-series signals collected during the mooring chain flash butt welding process into a trend component that reflects the evolution laws of stages such as preheating cycles, continuous flashing, and upsetting response, and a residual component that characterizes local disturbances such as current spikes, position jitter, and sudden pressure changes. Second, a Mamba state-space module was introduced into the trend branch to enhance the capability of modeling long-range dependencies such as the stage evolution of flash butt welding and displacement trend changes, while a multi-scale Transformer was employed in the residual branch to capture short-term anomalies and cross-stage correlation features. Finally, an unsupervised anomaly score was constructed using the KL divergence of multi-view feature distributions. Experimental results show that the TD-Mamba method achieves a precision of 92.7%, a recall of 100.0%, and an F1-score of 96.2% on the self-built mooring chain flash butt welding dataset and outperforms existing mainstream methods on most public time-series datasets, demonstrating high detection sensitivity and stability especially for long-term trend anomalies.

     

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