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EH36钢水下局部干法电弧增材制造及性能分析

Underwater local dry arc additive manufacturing and performance analysis of EH36 steel

  • 摘要: EH36钢是水下构筑物常用的钢种之一,为了探究其的水下局部干法电弧增材的适应性,构建水下局部干法电弧增材试验平台,进行陆上、水下局部干法电弧增材对比试验. 获得并对比两种条件下的EH36钢单壁墙增材试样的成形精度、显微组织、抗拉强度、冲击吸收能量和耐腐蚀性能. 结果表明,同样焊接工艺参数下,水下局部干法电弧增材试样成形精度稍差,且试样强度更高但韧性略有下降.由于水冷效应,水下单壁墙底部形成更少先共析铁素体;中部抑制晶粒长大形成细晶强化;顶部形成板条状马氏体.抗拉强度、冲击吸收能量和耐腐蚀测试结果显示两种环境下单壁墙的力学性能相差不大,水下局部干法电弧增材试样抗腐蚀性能比陆上试样抗腐蚀性能略差.总体来看,水下局部干法电弧增材试样与陆上试样的性能相当,可以作为一种便捷高效的水下增材修复方法.

     

    Abstract: EH36 steel is one of the steels commonly used for underwater structures. To investigate the adaptability of EH36 steel to underwater local dry arc additive manufacturing, an underwater local dry arc additive manufacturing experimental platform was established, and comparative experiments of on-land and underwater local dry arc additive manufacturing were conducted. The forming accuracy, microstructure, tensile strength, impact toughness, and corrosion resistance of the EH36 steel single-wall additive specimens under the two conditions were obtained and compared. The results indicate that the forming accuracy of the underwater local dry arc additive manufacturing specimens is slightly lower under the same welding process parameters. Due to the water cooling effect, less proeutectoid ferrite is formed at the bottom of the underwater single-wall; grain growth is inhibited in the middle to form fine-grain strengthening; lath martensite is formed at the top. The strength of the underwater additive specimens is higher, but the toughness is slightly decreased. The results of tensile strength, impact toughness, and corrosion resistance tests show that the mechanical properties of the single-walls under the two environments have little difference; the corrosion resistance of the underwater local dry arc additive manufacturing specimens is slightly inferior to that of the on-land specimens. Overall, the performance of the underwater local dry arc additive manufacturing specimens is comparable to that of the on-land specimens, indicating that this method can serve as a convenient and efficient underwater additive repair method.

     

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