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基于镜面微区原位观察的光纤激光焊接焊缝表面成形分析

Analysis of weld surface formation in fiber laser welding based on in-situ observation of mirror-like microregions

  • 摘要: 激光焊接过程监测是智能激光焊接流程中的关键环节之一.文中通过调控保护气流量以改变熔池表面的镜面微区特征,并结合焊后焊缝表面形貌的测量结果进行分析,探究基于熔池表面镜面微区原位监测焊缝表面成形质量的可行性.结果表明,在低焊接速度2 m/min和高焊接速度8 m/min两种焊接速度条件下,焊缝表面的粗糙度均随保护气流量的增加先减小后增大,并均在保护气流量为5 L/min时达到最小.熔池表面的镜面微区总面积则随着保护气流量的增加,呈现先增大后减小的趋势.低焊接速度时,镜面微区总面积最大值较未添加保护气流时提高了约90%;高焊接速度时则提高了约5倍.熔池表面镜面微区总面积与熔池表面积的比值随保护气流量增大呈先增大后减小的变化趋势,该变化规律与焊缝表面粗糙度随保护气流量的变化规律呈负相关.进一步分析表明,通过原位监测光纤激光焊接熔池表面镜面微区总面积的演化行为,有望为焊缝表面成形质量的在线预测提供依据.

     

    Abstract: Laser welding process monitoring is one of the key aspects in the intelligent laser welding process. This study investigates the feasibility of using in-situ monitoring of the molten pool's mirror-like microregion to predict weld seam surface formation quality. By controlling the shielding gas flow rate, we alter the molten pool surface's mirror-like microregion characteristics, and analyze the correlation with post-weld surface morphology. Results show that the surface roughness of the weld decreases and then increases as shielding gas flow rate increases, with the minimum occurring at a flow rate of 5 L/min. The total area of the molten pool’s mirror-like microregion first increases and then decreases with changes in the shielding gas flow rate: at low welding speeds, the maximum value of the mirror-like microregion area is increased by about 90% compared to no shielding gas, while at high welding speeds, it increases by about five times. The ratio of the total area of the mirror-like microregion to the total molten pool surface area increases and then decreases with the increase in shielding gas flow rate, which is negatively correlated with the surface roughness of the weld. Further analysis suggests that monitoring the behavior of the mirror-like microregion area in the molten pool surface in real-time could provide a basis for online prediction of weld seam surface formation quality.

     

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