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沉积速度对316L不锈钢双钨极-丝极间接电弧增材制造工艺的影响

Effect of deposition speed on twin tungsten electrode-wire electrode indirect arc additive manufacturing for 316L stainless steel

  • 摘要: 为实现热输入与沉积效率的解耦控制,提出了双钨极-丝极间接电弧增材制造(twin tungsten electrode – wire electrode indirect arc additive manufacturing,TTWIA-AM)工艺,将两根钨极和一根丝极分别连接电源的负极和正极,采用316L奥氏体不锈钢焊丝进行了单道多层薄壁墙体增材制造,研究了沉积速度对薄壁墙体的成形特征、组织和力学性能的影响.结果表明,采用沉积速度5 mm/s到8 mm/s均可以保证沉积过程不坍塌,沉积效率可达3.73 kg/h.沉积速度从5 mm/s增加到8 mm/s,流淌现象逐渐消失,成形质量大幅度提高.由于沉积速度增大,热输入减小,晶粒尺寸逐渐变小,横向抗拉强度由522.17 MPa增大到560.68 MPa,但纵向抗拉强度呈现先增大后减小的趋势.拉伸断口观察结果表明,断裂方式为韧性断裂.由于其高效率和低热输入的特点,TTWIA-AM技术展现出巨大的应用潜力.

     

    Abstract: To achieve decoupling control of heat input and deposition efficiency, a twin tungsten electrode - wire electrode indirect arc additive manufacturing (TTWIA-AM) was proposed. Two tungsten electrodes and one wire electrode were connected to the negative and positive terminals of the power supply respectively. A single-way multi-layer stainless steel thin-walled wall was fabricated using 316L austenitic stainless steel wire. The influence of deposition speed on the forming, microstructure and mechanical properties of the thin-walled wall was studied. The results indicated that a deposition speed ranging from 5 mm/s to 8 mm/s could ensure that the additive process did not collapse, and the deposition efficiency can reach 3.73 kg/h. When the deposition speed increased from 5 mm/s to 8 mm/s, the flow phenomenon gradually disappeared, and the forming quality was significantly improved. Due to the increase in deposition speed, the heat input decreased, and the grain size gradually became smaller. The transverse tensile strength increased from 522.17 MPa to 560.68 MPa, but the longitudinal tensile strength showed a trend of increasing first and then decreasing. Analyzing the tensile fracture surface, it was found that the fracture mode was ductile fracture. Due to its high efficiency and low heat input characteristics, the TTWIA-AM shows great application potential.

     

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