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原位合成TiZrCuNi钎料中Cu元素含量对钎焊接头组织性能的影响

Influence of Cu element content in in-situ synthesized TiZrCuNi filler metal on microstructure and properties of brazed joints

  • 摘要: 为了有效提升飞行器比强度、改善燃油利用效率,需实现GH4099合金与Ti2AlNb合金的可靠连接.GH4099合金具有优异的高温强度、抗氧化性和耐腐蚀性,Ti2AlNb合金具有低密度和高比强度等优点,实现两种合金的可靠连接,对航空装备升级具有重要意义.采用Zr、Cu、Ti、Ni纯金属箔,在920 ℃、保温15 min的工艺条件下原位合成钎料,实现两种合金的钎焊连接.结果表明,钎焊接头典型界面呈多层冶金结合结构,从Ti2AlNb侧到GH4099侧依次形成B2相、β-(Ti, Nb)固溶体、Ti2Ni(Al, Nb)和(Ti, Zr, Nb)2(Cu, Ni)等金属间化合物相,以及(Ni, Cr)系固溶体相.随着钎料中Cu含量的增加,接头的组织和性能逐渐变化.Cu含量过低时,钎缝组织呈岛状、枝晶状,界面未能形成连续反应层结构.当Cu质量分数增加至15%时,钎缝反应层连续致密,剪切强度达到最大值175.0 MPa.当Cu质量分数进一步提升至26%,接头脆性增大,强度降低,断裂模式为脆性断裂.

     

    Abstract: To effectively improve the specific strength of aircraft and enhance fuel utilization efficiency, it is necessary to realize reliable joining between GH4099 alloy and Ti2AlNb alloy. GH4099 alloy exhibits excellent high-temperature strength, oxidation resistance, and corrosion resistance, while Ti2AlNb alloy offers advantages such as low density and high specific strength. Achieving reliable joints between these two alloys is of great significance for the upgrading of aerospace equipment. Pure Zr, Cu, Ti, and Ni metal foils were adopted to synthesize the brazing filler metal in-situ at 920 ℃ with a holding time of 15 min, realizing the brazed joining of the two alloys. The results indicate that the typical interface of the brazed joint exhibits a multi-layer metallurgical bonding structure. From the Ti2AlNb side to the GH4099 side, the following phases are sequentially formed: B2 phase, β-(Ti, Nb) solid solution, intermetallic compound phases such as Ti2Ni(Al, Nb) and (Ti, Zr, Nb)2(Cu, Ni), and (Ni, Cr)-based solid solution phase. With the increase of Cu content in the filler metal, the microstructure and properties of the joint change gradually. At an excessively low Cu content, the brazed seam presents island-like and dendritic microstructures, and a continuous reaction layer cannot be formed at the interface. When the mass fraction of Cu increases to 15%, the reaction layer of the brazed seam becomes continuous and dense, and the shear strength reaches a maximum value of 175.0 MPa. As the mass fraction of Cu further increases to 26%, the brittleness of the joint increases; the strength decreases; the fracture mode is brittle fracture.

     

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