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殷瓦钢激光-TIG复合焊熔池动态行为及电弧特征

Molten pool dynamic behavior and arc characteristics in laser-TIG hybrid welding of Invar steel

  • 摘要: 殷瓦钢具有极低的热膨胀系数,被广泛应用于航空航天复合材料的模具制造.现有研究多集中于工艺方面,缺乏对熔池流体动力学行为的深入分析.因此,采用数值模拟与高速摄影技术,分析了不同工艺参数对殷瓦钢激光-TIG复合焊熔池形态演变及电弧形态的影响规律,为殷瓦钢焊接工艺优化提供了重要的理论支撑.结果表明,在激光功率5 ~ 6 kW内,功率升高导致反冲压力增大,促使熔深与匙孔尺寸扩大,加剧了熔池的整体流动,而高功率下的电弧易受激光吸引而偏移.焊接速度在0.5 ~ 0.8 m/min内,速度加快使热输入减少,导致熔深与熔宽减小,熔池流速与冷却速率提高,而高速下电弧容易变形.焊接电流在150 ~ 170 A内,电流增大使得电弧力增强,促使熔宽扩大,加剧熔池对流,且高电流下电弧更稳定.

     

    Abstract: Invar steel has an extremely low coefficient of thermal expansion, making it widely used in the manufacturing of molds for aerospace composite materials. Most existing studies focus on process aspects, lacking in-depth analysis of the fluid dynamics behavior of the molten pool. Therefore, numerical simulation and high-speed photography were employed to analyze the effects of different process parameters on the molten pool morphology evolution and arc characteristics during laser-TIG hybrid welding of Invar steel, which provides crucial theoretical support for the optimization of the Invar steel welding process. The results indicate that within the laser power range of 5 ~ 6 kW, the increased power leads to greater recoil pressure, which promotes a larger penetration depth and keyhole dimension, intensifies the overall molten pool flow, and makes the arc prone to being attracted by the laser and deflected at a high power. Within the welding speed range of 0.5 ~ 0.8 m/min, a higher speed reduces the heat input, leading to a decreased penetration depth and weld width, and an increased flow velocity and cooling rate of the molten pool; additionally, the arc is prone to deformation at a high speed. Within the welding current range of 150 ~ 170 A, the increased current enhances the arc force, promoting the expansion of weld width and intensifying the molten pool convection; furthermore, the arc is more stable at a high current.

     

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