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等离子弧粉末原位合金化增材制造高熵合金微观组织和力学性能

Microstructure and mechanical properties of high-entropy alloys fabricated by in-situ alloying with plasma arc powder additive manufacturing

  • 摘要: 为了探究高熵合金替代传统金属材料制备船舶螺旋桨的可行性,采用等离子弧粉末增材制造技术原位制备FeCoCrNiMox(x = 0, 0.2, 0.5, 0.8)高熵合金,系统研究Mo含量对合金组织与性能的影响.研究结果表明,微量Mo(x = 0.2)通过晶格畸变和迟滞扩散细化晶粒、提高位错密度.合金保持单相FCC结构,屈服强度、抗拉强度和断后伸长率分别可达384 MPa、743 MPa和42.8%,与无Mo合金相比,其强度提升的同时塑性并未降低.过量Mo(x≥0.5)会促使合金析出硬脆σ相并呈网状分布,导致强度与塑性同步下降,断裂机制由韧性断裂转变为脆性断裂.随着Mo含量增加,显微硬度由172 HV0.5升至356 HV0.5,平均摩擦系数由0.66降至0.47,耐磨性能显著提升.文章阐明了Mo对高熵合金组织和性能的调控机制,为高熵合金增材制造的成分设计提供了理论依据.

     

    Abstract: In order to explore the feasibility of using high-entropy alloys as an alternative to traditional metal materials to fabricate ship propellers, FeCoCrNiMox (x = 0, 0.2, 0.5, and 0.8) high-entropy alloys were fabricated in situ by plasma arc powder additive manufacturing technology, and the influence of Mo content on the microstructure and properties of the alloys was systematically investigated. The results indicate that a trace amount of Mo (x = 0.2) refines grains and increases dislocation density through lattice distortion and delayed diffusion. The alloy maintains a single-phase FCC structure. The yield strength, tensile strength, and elongation after fracture reach 384 MPa, 743 MPa, and 42.8%, respectively. Compared with the Mo-free alloy, its strength increases while the plasticity does not decrease. Excessive Mo (x ≥ 0.5) promotes the precipitation of the hard and brittle σ phase with a network distribution, resulting in a simultaneous decrease in strength and plasticity; the fracture mechanism changes from ductile fracture to brittle fracture. With the increase of Mo content, the microhardness increases from 172 HV0.5 to 356 HV0.5, and the average friction coefficient decreases from 0.66 to 0.47, significantly improving the wear resistance. This paper elucidates the regulatory mechanism of Mo on the microstructure and properties of high-entropy alloys, providing a theoretical basis for the component design of high-entropy alloys in additive manufacturing.

     

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