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MgO含量对低合金钢气保护药芯焊丝焊缝成形和脱渣性能的影响

Influence of MgO content on weld formation and slag detachability of gas-shielded flux-cored wires for low-alloy steel

  • 摘要: 针对MgO对储罐用低合金钢气保护药芯焊丝焊接工艺性能与熔渣性能的影响开展研究,采用落球锤击试验、直读光谱分析、激光共聚焦显微镜观察、扫描电子显微分析、X射线衍射分析、能谱分析等手段,对比分析了未添加MgO与添加6% MgO的焊丝对焊缝成形性能的影响机理.结果表明,两款焊丝脱渣率均达到100%,但是添加MgO后,焊缝金属表面更为平整,呈均匀的鱼鳞纹形貌,熔渣厚度平均值从220 μm提高到557 μm,方差从5246 μm2降低到235 μm2,且在大焊接电流与电压条件下熔渣仍对焊缝具有良好的覆盖性,可缓解熔渣对焊缝成形的不利影响.未添加M gO时,熔渣内表面主要由以Mg、Ti、O为主的块状和棒束状粗大晶体构成. 这类粗大晶体的存在使熔渣内部具有较大内应力,导致脱渣时熔渣呈小段状脱落,易发生碎裂.添加MgO后,熔渣内表面主要由以Al、Si、Mg、O为主的连续分布的非晶体构成.这类非晶体与焊缝金属间的表面能较小,阻隔了焊缝金属与熔渣的相互作用,促进熔渣整体脱落,进而改善焊缝成形性能.

     

    Abstract: To investigate the influence of MgO on the welding process performance and slag properties of gas-shielded flux-cored wires for low-alloy steel used in storage tanks, the influence mechanisms of the wires without MgO and with 6% MgO on the weld formation performance were comparatively analyzed. This analysis was conducted using methods such as the drop-ball impact test, direct-reading spectroscopy, laser confocal microscopy, scanning electron microscopy, X-ray diffraction, and energy-dispersive spectroscopy. The results indicate that the slag detachment rates of both wires reach 100%; however, after the addition of MgO, the surface of the weld metal is smoother, presenting a uniform fish-scale morphology. The average value of slag thickness increases from 220 μm to 557 μm, and the variance decreases from 5 246 μm2 to 235 μm2. Moreover, the slag still provides good coverage over the weld under high welding currents and voltages, which mitigates the adverse effects of the slag on weld formation. When MgO is not added, the inner surface of the slag is mainly composed of massive and rod-bundle-shaped coarse crystals mainly containing Mg, Ti, and O. The presence of these coarse crystals induces a large internal stress within the slag, which causes the slag to fall off in small segments during detachment and makes it prone to fragmentation. After the addition of MgO, the inner surface of the slag is mainly composed of continuously distributed amorphous substances mainly containing Al, Si, Mg, and O. The surface energy between these amorphous substances and the weld metal is relatively small, which blocks the interaction between the weld metal and the slag and promotes the overall detachment of the slag, thereby improving the weld formation performance.

     

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