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航天器管路系统修复技术研究进展

Research on repair technology of spacecraft pipeline system

  • 摘要: 随着航天技术发展,航天器管路系统运行的可靠性与安全性至关重要. 文中系统梳理了国内外航天器管路在轨修复技术的研究进展,主要涵盖无损检测和热制造修复等方面. 对比了电弧、激光、电子束和钎焊技术在航天器管路修复中的适用性,并提出多技术协同的航天器管路修复方案. 无损检测中,超声检测可以用于内部缺陷表征和漏点定位. 热制造修复技术中,空心钨极氩弧焊接修复有应用潜力但技术不成熟;电子束修复技术因其独特真空环境适用性,具备工程应用潜力;激光修复可在多种环境下作业,相关研究正逐步推进;钎焊修复设备简单、操作容易,在太空环境有独特优势;电子束修复、激光修复及钎焊修复技术可为航天器管路修复提供工艺选择,仍需验证环境适应性及接头承载与密封性能. 为未来航天器管路系统维修技术发展提供了参考,同时也为下一代航天器在轨维修装备设计提供了参考.

     

    Abstract: With the rapid development of space technology, the reliability and safety of spacecraft pipeline systems have become increasingly critical. This paper systematically reviews the research progress on in-orbit repair technologies for spacecraft pipeline systems worldwide, mainly covering nondestructive testing and thermal manufacturing repair technologies. The applicability of arc welding, laser processing, electron beam processing, and brazing to spacecraft pipeline repair is comparatively analyzed, and a multi-technology collaborative repair scheme is proposed. Among nondestructive testing methods, ultrasonic testing and ultrasonic leak detection are used for internal defect characterization and leak localization, respectively. Regarding thermal manufacturing repair technologies, hollow-tungsten-electrode argon arc welding shows promising application potential but remains technically immature; electron beam repair shows engineering application potential because of its inherent compatibility with vacuum environments; laser repair can operate under various environmental conditions, and related research is progressing steadily; and brazing is suitable for joining thin-walled components and dissimilar materials and shows potential for space applications. Electron beam repair, laser repair, and brazing provide process options for spacecraft pipeline repair, but their environmental compatibility, joint load-bearing capacity, and leak tightness require further validation. This study provides a reference for the future development of spacecraft pipeline maintenance technologies and offers a reference for the design of next-generation in-orbit spacecraft maintenance equipment.

     

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