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镀钨金刚石含量对镍基感应复合涂层界面组织与耐磨性能影响

Effect of tungsten-coated diamond content on interfacial microstructure and wear resistance of nickel-based induction composite coatings

  • 摘要: 为了研究镀钨金刚石增强镍基复合涂层的界面微观组织和耐磨性能,以镀钨金刚石颗粒和镍基钎料为涂层材料,采用感应钎焊工艺在H13钢表面制备镀钨金刚石/镍基复合涂层,借助扫描电镜、能谱仪、磨粒磨损试验机、超景深显微镜进行表征与测试. 结果表明,镀钨金刚石含量对涂层与钢基体的界面结合影响较小,界面处未出现裂纹和孔洞;镀钨金刚石表面的镀钨层发生了溶解扩散,钎焊后的镀钨金刚石表面分布着大量的C-Cr、Ni-W化合物;涂层的耐磨性能随镀钨金刚石含量的增加呈先升后降趋势,当镀钨金刚石质量分数为10%时,涂层耐磨性能相对较好,磨损量为250 mg.

     

    Abstract: To study the interfacial microstructure and wear resistance of the tungsten-coated diamond reinforced nickel-based composite coating, tungsten-coated diamond particles and nickel-based brazing filler were used as coating materials, and a tungsten-coated diamond/nickel-based composite coating was prepared on the surface of H13 steel by an induction brazing process. The coatings were analyzed using a scanning electron microscope, an energy dispersive spectrometer, an abrasive wear testing machine, and a super-depth microscope. The results show that the content of tungsten-coated diamond has little effect on the interfacial bonding between the coating and the steel substrate, and no cracks or holes appear at the interface. The tungsten coating on the surface of the tungsten-coated diamond undergoes dissolution and diffusion, and a large amount of C-Cr and Ni-W compounds are distributed on the surface of the tungsten-coated diamond after brazing. The wear resistance of the coating shows a trend of first increasing and then decreasing with the increase of the content of tungsten-coated diamond. When the mass fraction of tungsten-coated diamond is 10%, the coating has the best wear resistance, with a wear loss of 250 mg.

     

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