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旁路分流MIG电弧熔钎焊接镁/钢异种金属接头特性

Joint characteristics of magnesium/steel dissimilar metals during bypass-current MIG welding-brazing

  • 摘要: 以AZ31镁合金与Q235镀锌钢板为研究对象,进行旁路分流MIG电弧熔钎焊接工艺试验,在获得稳定可靠的焊接过程和美观的焊缝成形的同时,实现了镁/钢异种金属的可靠连接.同时采用金相显微镜,高速摄像机和拉伸试验机对焊接接头的组织、熔滴过渡过程以及力学性能进行观察与分析.结果表明,焊接过程中熔滴的排斥过渡增加了熔滴过渡的时间,使得熔滴润湿铺展更为均匀,且保证了界面层元素的充分结合.拉伸试验表明,焊接接头的抗拉强度达133 MPa,约为母材强度的70%,接头断裂发生在镁合金焊缝处,呈韧性断裂的形貌特征.

     

    Abstract: Bypass-current MIG welding-brazing of AZ31 magnesium alloy and Q235 galvanized steel was carried out. The results show that the technology could obtain stable welding process and good bead appearance. The optical microscopy, high-speed cameras and tensile testing machine were applied to observe and analyze the joint morphology, droplet transfer process and mechanical properties. It was found that the repelled transfer of droplet in the welding process prolonged the droplet transfer time,resulting in more uniformly wetting and spreading of droplet and integration of alloying elements in the interface. The tensile strength reached 133 MPa,about 70% of the base material. The joint fracture occurred in the magnesium weld, displaying ductile fracture features.

     

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