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考虑焊缝和母材不同材料特性的焊接平板疲劳裂纹扩展行为模拟

Simulation of fatigue crack growth behavior in welded plates considering different material properties of weld and base metals

  • 摘要: 为准确描述焊接结构的疲劳裂纹扩展行为,基于Abaqus、Zencrack及相应子程序建立了考虑材料不连续的疲劳裂纹扩展模拟方法. 对于初始埋藏裂纹位于焊缝区的平板焊接结构,考虑焊缝和母材不同强度匹配,进行疲劳裂纹扩展模拟,研究了不同强度匹配对焊接结构疲劳裂纹扩展寿命和扩展特性的影响. 研究结果表明,当裂纹前缘由焊缝跨越至母材区域时,焊缝和母材区域的应力强度因子计算结果出现明显变化,并随着裂纹尺寸的逐渐加大,两者差异越大. 随着焊缝材料裂纹扩展参数逐渐增大,母材区域的裂纹扩展相对速率逐渐变慢,裂纹形状逐渐由圆形向扁平状椭圆形过渡;相反地,母材区域的裂纹扩展相对速率逐渐变快,裂纹形状逐渐由圆形向椭圆形过渡. 文中的模拟方法有望为准确预测焊接结构的跨材料裂纹扩展行为提供有效途径.

     

    Abstract: Simulation method of fatigue crack growth considering material discontinuity was developed based on Abaqus, Zencrack and relevant user subroutines to accurately describe the fatigue crack growth behavior in welded structures. For initial embedded cracks located in weld region of a welded plate, faitigue crack growth simulations with different matching strengths between weld and base metal were carried out, and the influence of different matching strengths on fatigue crack growth life and characteristic for the welded structure were invesgated. It is found that distinct differences of SIF calculation results are obtained once the crack propagate from weld to base metals. Also, the difference gradually increases with increasing the crack size. As the values of crack growth parameters in weld are increasing, the relative crack growth rate of the crack located in the base metal decreases gradually and the crack shape transits from round to flat. In contrast, the relative crack growth rate in the base metal increases gradually, and the crack shape transits from round to ellipse. The present simulation method can provide an effictive way to accurately predict crack evolution in multi-materials of welded structures.

     

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