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激光电弧热源复合模式对301L不锈钢焊接接头性能的弱化机制

Weakening mechanism of 301L stainless steel welded joints by the laser arc hybrid heat source mode

  • 摘要: 激光电弧复合焊在传统的激光填丝焊基础上加入了电弧形成复合热源,导致电弧区产生热量积累,造成焊缝晶粒粗大,并弱化了焊接接头的强度和断后伸长率,促使焊接结构的服役安全性能大幅降低. 通过建立三维熔池温度模型及力学性能分析阐明了激光与电弧协同热作用对焊接接头强度和断后伸长率的影响规律. 结合焊缝的晶粒尺寸、晶界取向差分布、织构强度从微观晶体学角度揭示了焊接接头强度和断后伸长率的弱化机制. 结果表明,电弧介入促使复合热源产生热积累,降低熔池温度梯度,强化了晶粒的择优取向生长及织构强度,导致接头各向异性,从而使焊接接头的断后伸长率降低2%. 较低的温度梯度会延长熔池冷却时间,促使晶粒长大和大角度晶界减少,不利于阻碍位错滑移,导致焊接接头平均屈服强度降低35 MPa,极限抗拉强度降低66 MPa. 并且随着焊接电流的升高,熔池高温停留时间延长,接头晶粒及织构强度增大,接头强度和断后伸长率继续降低.

     

    Abstract: Laser arc hybrid welding is based on traditional laser wire-filled welding by adding an arc to form a hybrid heat source. The change of the heat source mode causes the accumulation of heat generated in the arc zone, which makes the weld grain coarse and reduces the strength and ductility of the welded joint, and ultimately leads to a significant reduction in the service safety performance of the welded structure. The establishment of a three-dimensional molten pool temperature model and mechanical performance analysis to clarify the law of the effect of laser and arc synergistic heat on the strength and ductility of welded joints. The weakening mechanism of the welded joint strength and ductility from the perspective of material microcrystallography are revealed combined with the research on the grain size of the weld, the distribution of grain boundary misorientation, and the texture strength. The results show that the introduction of the arc promotes the heat accumulation of the hybrid heat source and reduces the temperature gradient of the molten pool. The heat accumulation strengthens the preferred orientation growth and texture strength of the crystal grains, resulting in anisotropy of the joint, which reduces the elongation of the welded joint by 2%. The lower temperature gradient will extend the cooling time of the molten pool, promote the growth of grains and reduce the high-angle grain boundaries. Due to the coarsening of grains and the reduction of grain boundary misorientation, it is not conducive to hinder dislocation slip. As a result, the average yield strength of welded joints is reduced by 35 MPa, and the ultimate tensile strength is reduced by 66 MPa. With the increase of the welding current, the high temperature residence time of the molten pool is prolonged, the grain and texture strength of the joint increases, and the joint strength and elongation continue to decrease.

     

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