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焊丝伸出长度对三丝间接电弧焊稳定性和焊缝成形的影响

Effect of wire extension on stability and bead formation of triple-wire gas indirect arc welding

  • 摘要: 三丝间接电弧焊是一种新型高效焊接方法,为研究焊丝伸出长度对三丝间接电弧焊的影响,使用焊接分析仪及高速成像设备对焊接过程中的电弧、熔滴和电流电压情况进行采集. 结果表明,当主丝与边丝伸出长度不相等时,难以获得稳定的焊接过程. 当主丝与边丝伸出长度相等时,随着焊丝伸出长度的增加,电弧的集中性变差,电流、电压波动程度增大,同时熔滴尺寸增大,主丝与边丝熔滴之间的夹角增大. 当主丝与边丝伸出长度均为10 mm时焊接过程最稳定、焊缝成形最好.

     

    Abstract: Triple-wire gas indirect arc welding is a new and efficient welding method. In order to study the effect of wire extension on TW-GIA welding, welding analyzer and high-speed imaging equipment were used to collect the arc, droplet, current and voltage in the welding process.The results show that it is difficult to form a stable welding process when the extension of the main wire and the side wire is not equal. When the extension of main wire and side wire was equal, with the increase of wire extension, the concentration of arc became worse, the fluctuation of current and voltage increased, the droplet size increased, and the angle between main wire droplets and side wire droplets increased. When the extension of main wire and side wire was 10 mm, the welding process was the most stable and the bead formation was the best.

     

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